Reliability Engineering
We help industrial organizations move from reactive maintenance to reliability-driven asset care through FMEA, RCM, criticality analysis, CMMS/EAMS discipline, predictive maintenance, autonomous maintenance and practical field execution.
Practical reliability programs based on real field execution.
Our reliability services combine engineering analysis, field inspections, maintenance task design, CMMS/EAMS implementation and hands-on execution with plant technicians and supervisors.
FMEA & Maintenance Strategy
- Failure mode identification and categorization.
- Safety, Quality and Productivity impact assessment.
- Maintenance strategy balance: PdM, PM, AM and Run-to-Failure.
- Maintenance task redesign with frequencies and acceptance criteria.
CMMS / EAMS Implementation
- Asset creation and data integrity improvement.
- Maintenance plan creation and upload.
- Monthly work order release, tracking and closure.
- Backlog and work order comments management.
Predictive Maintenance
- Thermal imaging inspections.
- Vibration analysis routes.
- Field observation of mechanical behavior.
- Proactive work order generation.
Autonomous Maintenance
- TPM workshops with operators and supervisors.
- Initial Cleaning Day planning and execution.
- Operator-based inspection and care routines.
- Area improvement and visual management support.
Maintenance Documentation
- Checklist-based maintenance instructions.
- Exploded-view maintenance manuals.
- Troubleshooting guides.
- Spare parts lists and zero-based maintenance budgets.
Field Technical Execution
- Qualified technicians and engineers on site.
- Preventive maintenance execution according to work orders.
- Shutdown support and weekly maintenance programs.
- Work order documentation and supervisor closure support.
Reliability projects delivered for global industrial operations.
These references show SIBADA’s reliability work across pharmaceutical, food, beverage and animal nutrition operations in Mexico, Argentina and Venezuela.
CMMS / EAMS Reliability Leadership Program
Pharmaceutical in Mexico · 2020–2021
Full reliability leadership support as an external contractor, administering the site’s CMMS / EAMS system, creating assets, creating maintenance plans, assigning criticality, releasing monthly work orders, tracking execution, closing work orders, reviewing comments and managing backlog.
Full Reliability Package & FMEA Program
Pharmaceutical in Mexico · Pharmaceutical Manufacturing & Utilities
Development of a complete FMEA-based reliability package including failure mode identification, Safety / Quality / Productivity impact categorization, maintenance strategy balance, redesigned checklists, acceptance criteria, frequencies, spare parts recommendations, zero-based budget, CMMS / EAM Hexagon upload and field testing with client technicians.
Calibration Management System Redesign
Pharmaceutical in Mexico · 2020–2021
Complete redesign of the calibration management system to comply with the latest internal calibration standard, including nameplate data gathering, CMMS upload, criticality redefinition through change control, calibration intervals, test points, failure limits, SOPs and KPI definition.
Ongoing HVAC Preventive Maintenance Support
Pharmaceutical in Argentina · Since 2022 · Ongoing
On-site expert technicians and engineers executing weekly preventive maintenance for HVAC systems according to CMMS EAMS work order plans, registering execution details and submitting completed work orders to client supervisors for closure.
Maintenance & Reliability System Development
CAN Mexico · Animal Nutrition Division · 2024
Development of a maintenance and reliability improvement system across 8 sites in Mexico, starting with a reliability gap assessment, gap identification, prioritization and a Reliability Master Plan to move from reactive maintenance toward excellence.
Autonomous Maintenance Workshop & Pelletizers Area Improvement
CAN Mexico · Animal Nutrition Division · 2024
Autonomous Maintenance workshop with pelletizer operators, supervisors and maintenance technicians, including TPM training sessions, Initial Cleaning Day planning and execution, and render proposals for pelletizers area redesign and maintenance workshop layout improvement.
3,000+ Industrial Conveyor Reliability Program
Beverages Industry · Beer Filling Operations
Reliability engineering support for more than 3,000 conveyors handling bottles, carton boxes, empty cans and full cans, targeting a conveyor system that represented approximately 40% of filling area downtime. The program included daily vibration analysis, thermal imaging, expert field observation and proactive work orders through CMMS.
Instrument Database Assessment
Vaccines Filling site in Mexico · 2023
Field assessment and instrument nameplate data gathering to update the site’s instrument database in the CMMS, supporting improved asset data integrity, maintenance planning and instrument lifecycle visibility.
UPS Commissioning for Vaccine Filling Area
Vaccines Filling site in Mexico · Q1 2024
Commissioning support for a large UPS system backing up the vaccine filling area to help prevent filling shutdowns and electronic component damage caused by poor grid power quality.
Annual Shutdown Mechanical Maintenance Support
Food Pet industry Argentina · Since 2023
Provision of qualified mechanical maintenance technicians to support annual factory shutdowns, helping execute planned maintenance activities, equipment interventions and shutdown work within the maintenance window.
Exploded Maintenance Manual for Filling Machine
Food Industry in Venezuela · Preventive Maintenance & Troubleshooting
Development of exploded-view maintenance documentation for a margarine cup filling machine, supporting preventive maintenance, component identification, inspection routines and troubleshooting.
Photos, technical images and field evidence.
Use the following image blocks to visually support the selected reliability projects on the page.
CAN Mexico · Autonomous Maintenance Workshop
Workshop with pelletizer operators, supervisors and maintenance technicians as part of the Autonomous Maintenance and TPM implementation process.
CAN Mexico · Autonomous Maintenance Workshop with pelletizer operators, supervisors and maintenance technicians.
Beverages Filling site· Thermal Imaging Monitoring
Thermal inspections performed as part of the conveyor reliability monitoring program for beer filling operations.
Thermal imaging inspection of conveyor drive components.
Conveyor mechanical system monitoring using FLIR thermography.
Conveyor area thermal condition assessment.
Thermal inspection to support proactive maintenance work orders.
Pharmaceutical Site in Mexico · FMEA, PM Optimization & KPI Control
Technical evidence from FMEA analysis, preventive maintenance task redesign, failure mode mapping and maintenance KPI structure.
FMEA analysis for blister and cartoning systems.
Failure mode mapping by system and subsystem.
Definition of new preventive maintenance tasks to include in existing PM plans.
Improvement of existing preventive maintenance tasks with technical criteria.
Maintenance metrics and KPI structure for plan compliance and backlog control.
Food Factory in Venezuela · Exploded Maintenance Manual
Exploded-view technical documentation developed for preventive maintenance and troubleshooting of a margarine cup filling machine.
Filling system camshaft exploded-view manual.
Conveyor system technical visualization for preventive maintenance.
Discharge pusher mechanism exploded-view drawing.
From assessment to sustained execution.
Assess
Review current maintenance maturity, asset data, failure history, CMMS quality and field conditions.
Prioritize
Define critical assets, major gaps and improvement actions based on risk and operational impact.
Design
Develop FMEA, maintenance strategies, checklists, frequencies, acceptance criteria and spare parts lists.
Implement
Upload tasks into CMMS/EAMS, execute field testing and support technicians during practical validation.
Sustain
Track work order execution, backlog, KPIs, PM compliance and improvement plan progress.